Hearty Welcome to Orientation cum Coordination Conference



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Date09.08.2018
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  • Hearty Welcome
  • to
  • Orientation cum Coordination Conference
  • and
  • Table Top Exercise on Chemical (Industrial) Disaster in Bellary
  • Conducted by
  • National Disaster Management Authority
  • State Disaster Management Authority
  • District Disaster Management Authority
  • And
  • M/s JSW Steel Limited

Welcome

  • Sri: Narayanaswamy, Secretary (DM), GOK
  • Sri: Satyanarayana, IGP (Eastern R), GOK
  • Sri: Bri (Dr) Khanna B.K. Sr. Specialist, NDMA, N-Delhi
  • Sri: Srinivasaiah H, Director, DFB, GOK,
  • Sri: Shivappa B, Dy. Commissioner, Bellary
  • Sri: Seemanth Singh, Supdt. Police, Bellary
  • Sri: Dr. Vinod Nowal, Director & CEO
  • Sri: Dr. Rakesh Dubey, Director, DMI, Bhopal

JSW Steel Limited

JSW Steel Limited is certified to

  • ISO 9001-2000
  • ISO 14001 - 2004
  • OHSAS - 18001-2007

SHE Management – Employees Participation

  • Safety Committee
  • Safety Suggestion Mela
  • Quality Circles
  • Mock Drills
  • Safety Competitions
  • Fire Fighting Drill Competitions

SHE Promotions

  • National Safety Day
  • National Fire Services Day
  • National Environment Day
  • Chemical Disaster Prevention Day
  • Gulbarga Regional Industrial Safety Day
  • HIV Awareness Programs
  • Vijayanagar Action Centre
  • Post Diploma In Industrial Safety
  • Safety Campaign at Works & Roads
  • Medical Camps
  • Safety Training Programs – Schools
  • Safety Training Programs – Industries
  • Mock Drills

National Safety Day Celebration

  • 6
  • Safety Rolling Trophy
  • Calendar Year - 2008
  • SMS - 1
  • Safety Flag Hoisting 4th March, 2009

Training Program

  • Before starting the job
  • Critical activities
  • Plant Shutdown
  • New Recruits
  • Contractor’s employees
  • Once in 3 months
  • Shop floor
  • Contractor’s employees
  • New Recruits
  • Safety Induction
  • Toolbox Talk
  • BBS

Potential Hazards

  • Corex Gas
  • LD Gas
  • Coke Oven Gas
  • Hydrogen Gas
  • LPG
  • Chlorine
  • Liquid Oxygen
  • Gases Oxygen

Corex Gasholder

  • Capacity : 1 00, 000 m3
  • Corex Gas :
  • CO : 43 %
  • CO2 : 28.5 %
  • H2 : 20 %
  • H2O : 4 %
  • N2 : 3.5 %
  • Density of Gas: 0.91 Kg / N3

Gas Holders

  • Corex G-Holder, 1 00, 000 m3
  • BF-2 G-Holder, 0 50, 000 m3
  • BF-3 G-Holder, 0 50, 000 m3
  • SMS-1 G-Holder, 0 30, 000 m3
  • SMS-2 G-Holder, 0 50, 000 m3
  • Coke Oven G-Holder 0 50, 000 m3
  • Behavior in Gas Risk Areas
  • Trained Employees
  • PTW / Protocol
  • Portable CO Detector
  • ELBA- Gas Mask
  • Safety Measures For Gas Holder
  • Volume relief safety valve
  • Purging system
  • Anti-vacuum protection
  • U-Seals
  • Fire fighting system
  • Limit switches
  • Aviation fitting
  • Earthing
  • Lighting Arrestor
  • Gas detection
  • Safety Station in Corex Area
  • Protective Equipment
  • Fencing around gasholder
  • Monitoring equipment
  • Flare stack

LPG Bullets

  • Two bullets of each 18 T Cap
  • Use as a fuel in pilot burners,
  • Safety Measures:
  • Water Spray System
  • Fire Hydrant System
  • Water Monitors
  • LPG Detectors
  • Blast Wall is constructed
  • competent person Inspection

LPG Bullets

  • Two bullets of each 18 T Capacity
  • Use as a fuel in pilot burners,
  • Safety Measures:
  • Water Spray System
  • Fire Hydrant System
  • Water Monitors
  • LPG Detectors
  • Blast Wall is constructed to protect the surrounding area.
  • Inspections carried out by competent person

Hydrogen Gas Holders

  • Hydrogen Gas 3 X 81 m3
  • Hazard: Fire & Explosion
  • Forms explosive mixture after the release

Hydrogen Gas Holder

  • Safety Measures:
  • Fire Hydrant System
  • Water Monitors
  • Detectors
  • Nitrogen Purging System is provided
  • Competent person Inspection

Chlorine Toner

  • TLV – 1 PPM
  • CPP -1 3 Nos
  • CPP – 2 3 Nos
  • JSW EL 6 Nos

Chlorine Toner

  • Safety Measures:
  • Chlorine Detectors
  • Scrubbers for Neutralization
  • Breathing Apparatus Test
  • Chlorine Rescue Kit
  • Persons are trained in use of emergency kit
  • Liquid oxygen 1000 + 56 MT
  • Liquid Nitrogen 600 + 40 MT
  • Liquid Argon 500 + 17 MT
  • Hazards : Fire and Cold Burns
  • Safety Measures : Fire Hydrant System
  • : PPE
  • : Certified for OHSAS Standards
  • Jindal Praxair Oxygen Company Limited
  • Liquid Oxygen Storage tank
  • Flat bottomed tanks
  • Double Walled tanks
  • Inner tank ( Made of SS ) with Liquid Oxygen
  • . Outer tank ( Made of CS ) containing Insulation material in annular space
  • Annular Space between Inner and outer
  • storage tanks is purged with dry Nitrogen
  • . Insulation space protected by Overpressure relief valves .
  • Jindal Praxair Oxygen Company Limited
  • Gaseous Oxygen : 755 tons per day
  • Liquid Oxygen : 100 tons per day
  • Gaseous Nitrogen : 600 tons per day
  • Liquid Nitrogen : 50 tons per day
  • Liquid Argon : 38.5 tons per day
  • Bellary Oxygen Company Pvt Limited
  • Dual Pressure , Vacuum safety valve
  • Dyke wall
  • Over flow Valve
  • Argon storage tank
  • Bellary Oxygen Company Pvt Limited
  • BOC India Limited is a member of Linde Group and Plant is commissioned on 21st April, 2009.
  • Plant capacity : 1800 tons per day
  • Gaseous Oxygen : 1700 tons per day
  • Liquid Oxygen : 100 tons per day
  • Gaseous Nitrogen : 1200 tons per day
  • Liquid Nitrogen : 6 tons per day
  • Liquid Argon : 60 tons per day
  • BOC India Limited
  • Properties of Oxygen
  • In enriched oxygen atmospheres the most common combustible material that directly affects safety of personnel is clothing. All clothing materials will burn fiercely in an oxygen enriched atmosphere.
  • For Cotton Clothing :-

Occupational Health Services

  • Occupational Health Specialist 02
  • Medical Officer 15
  • Trained Nursing Staff 35
  • Trained Medical Staff for PFT & Audiometry 04
  • Ambulances 04
  • ICU Ambulance with defibrillator
  • And a portable ventilator 01

Active Fire Protection System

  • Fire Extinguishers
  • Fire Hydrant Systems – Pressurized
  • Water Monitors for Gas Holders
  • Fire Detection System for Vital Installations
  • Gas Detection System

Passive Fire Protection System

  • Fire Resistance coating over the power cables
  • Fire Doors
  • Fire Barriers / Sealants
  • Separation of Risk by compartmentation
  • Process Safety Measures – Interlocking system, Rupture discs, etc. etc.

Fire Fighting Vehicles

  • Water Tender One
  • Foam Tenders Three
  • Dry Chemical Powder Tender One
  • Crash Fire Tender One
  • Rescue Tender One
  • Mobile Safety Van One
  • Portable Dewatering Pumps Eight nos

Crash Fire Tender

  • Water : 7500 Ltrs
  • Foam : 0800 Ltrs
  • Safety Mobile Van
  • 12
  • DISASTER CONTROL MANAGEMENT COMMITTEE
  • CHIEF CO-ORDINATOR (DECLARER)
  • Director & CEO
  • DY.CHIEF CO-ORDINATOR ( INCIDENT CONTROLLER)
  • COO
  • EMERGENCY SERVICES
  • 1. AVP (S&FS)
  • 2. AVP (EMD)
  • 3. AVP (CMD)
  • 3. DGM (Security)
  • 4. Medical Services I/C
  • 5. Transport In charge
  • VP
  • (Comm.)
  • VP
  • (WR & BM.)
  • AVP
  • (Agum.)
  • VP
  • (IM.)
  • VP
  • (Steel.)
  • Sr. VP
  • (HSM.)
  • Sr.VP
  • (RMHS
  • SR. VP
  • (Steel.)
  • VP
  • (HRD
  • & Admn.)
  • VP
  • (CRM.)
  • AVP
  • (Coke oven.)
  • President (Projects)
  • Plant operator
  • Shutdown the plant depending upon the situation
  • Contact Declarer Immediately
  • Chief Coordinator
  • (Declarer)
  • If off-site Emergency, call
  • The Competent authority
  • and handover control
  • to him. Competent Authority
  • Will become Declarer
  • Dy. Chief Coordinator
  • ( Incident Controller)
  • Alert, Evacuate & Assemble
  • Keep in touch with Control Room
  • Rescue Team
  • Fire Fighting Team
  • Search Team
  • First Aider Team
  • Declare
  • Emergency thro’
  • coded signals
  • Shift In charge
  • Shutdown
  • Plant if
  • necessary
  • Inform adjacent
  • Factories &
  • Depts.
  • Inform Fire
  • Brigade
  • Inform
  • Police
  • Direct Security
  • to account for
  • plant Personnel
  • Furnish names of
  • hospital &
  • Antidotes to police
  • Inform Dir,
  • Dy .Dir, PCB &
  • Local Auth.
  • Make
  • statement
  • to press
  • Give clear
  • coded
  • signal
  • Shifting of
  • injured to
  • Hospital
  • Advice to the
  • Public
  • Make
  • statement to the
  • Press
  • Informing and
  • help
  • relatives of
  • injured
  • Traffic Control
  • Law
  • and Order
  • EMERGENCY CONTROL PLAN

Mock Drill

Safety Awards and Recognitions

  • Safety Rolling Trophy
  • Best Safety Person of the Year
  • Late S. Chandrasekhar Memorial Best Employee Award
  • Safety Production Incentives
  • One Million Man Hours – without accidents
  • Safety Posters / Songs / Essays / Skits
  • Fire Fighting Drill
  • Bravery
  • Exemplary
  • Safety Suggestions
  • Thank you


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